Metal Mold Processing

What is a Mold?

A mold, also known as a MOLD, is designed and processed to shape the desired product based on the shape and structure of the mold (or core mold, mold cavity...).

The mold consists of 2 main parts called male and female molds. In technical language and industrial manufacturing plants, molds are divided into 2 parts: fixed molds and movable molds.

SHINZEN MECHANICAL Company Specializes in:

Designing, Processing, Repairing Metal Molds: Press Molds, Drawing Molds...

The production process of SHINZEN molds is carried out according to the following 6 basic steps:

1. Receive requirements from customers

• Sample or drawing.
• Detailed requirements, important notes of the product.

2. Product Design

• Designing the geometric shape of the product by 3D modeling.
• Detailed requirements, important notes of the product.
• Technical drawing design.

3. Mold Design

• Based on the shape, thickness, material, angle of the required product, design a suitable type of mold.
• Elasticity of stamping material: SPCC, SPCE, SPHC, SUS, Aluminum...
• Mold Material: material for each detail, hardness, tolerance requirements...
• Mold core layout: angle, rounding, solid or assembled.
• Guidance and plate positioning: positioning by cone, guide pin, positioning ring pin.
• Simulation check by specialized software, testing product characteristics after design.
• Publish drawings and design files.

4. Mold Processing

• Establish mold processing manufacturing process.
• Use high-precision specialized machines for mold processing (wire cutting machine, CNC milling machine, CNC lathe, Surface Grinding...)

5. Cooling, polishing, assembly

• Gather all mold details and drawings of each detail.
• Polishing inside and outside the mold, Pay special attention to the position of the mold core, direct contact with the surface shaping the product (incorrect polishing can cause errors during testing, production).
• Check, clean each mold part before assembly.

6. Mold Testing

• Total product inspection and sample testing, if meets the requirement, proceed with packaging, delivery, not meeting the requirement, perform product design adjustments.

SHINZEN MECHANICAL processes molds according to the latest technology today. Complex mold processing, meeting strict standards of product. Manufacturing molds help produce large quantities of products quickly and uniformly. Molds are truly necessary and widely used in today's mechanical engineering industry. SHINZEN MECHANICAL constantly invests in modern machinery, equipment with advanced technology to produce quality products, large quantities, short production time and high stability. CAD, CAM, CNC technology are modern software, machinery, with high precision, unified operation, complete according to strict procedures. SHINZEN MECHANICAL is a reliable destination for many partners, affirmed by precise mechanical products quality and professional services.

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